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Manufacturing Presentation Transcript
1.manufacturing
2.Today’s Business Requirements Drive Change & Determine Real-time Enterprise Needs
3.Tools
Business perspective
Analytical tools
Procedural tools
Communication tools
Toolbox
Business perspective
Analytical tools
Procedural tools
Communication tools
Toolbox
4. What tool does in manufacturing?
Various analytics and various collaboration tools to create product and manufacturing process definitions simultaneously. Digital manufacturing evolved from manufacturing initiatives such as design for manufacturability (DFM), computer-integrated manufacturing (CIM), flexible manufacturing and others that highlight the need for more collaborative product and process design.
Various analytics and various collaboration tools to create product and manufacturing process definitions simultaneously. Digital manufacturing evolved from manufacturing initiatives such as design for manufacturability (DFM), computer-integrated manufacturing (CIM), flexible manufacturing and others that highlight the need for more collaborative product and process design.
5.Digital manufacturing systems allow manufacturing engineers to create the complete definition of a manufacturing process in a virtual environment, including:
Tooling
Assembly Lines
Work Centers
Facility Layout
Ergonomics
Resources
Tooling
Assembly Lines
Work Centers
Facility Layout
Ergonomics
Resources
6.Analytical tools
Environmental Risk Assessment
Life Cycle Assessment
Material Flow Analysis
Function Based Approach
Environmental Risk Assessment
Life Cycle Assessment
Material Flow Analysis
Function Based Approach
7.Life Cycle Assessment
Life Cycle Assessment (LCA) is a tool for the systematic evaluation of the environmental aspects of a product or service system through all stages of its life cycle.
provides an adequate instrument for environmental decision support.
reliable LCA performance is crucial to achieve a life-cycle economy.
The International Organisation for Standardisation (ISO), has standardised this framework within the series ISO 14040 on LCA.
Life Cycle Assessment (LCA) is a tool for the systematic evaluation of the environmental aspects of a product or service system through all stages of its life cycle.
provides an adequate instrument for environmental decision support.
reliable LCA performance is crucial to achieve a life-cycle economy.
The International Organisation for Standardisation (ISO), has standardised this framework within the series ISO 14040 on LCA.
8.Life Cycle Assessment II: Structure
9.Life Cycle Assessment III: Inventory Analysis
10.Life Cycle Assessment IV: Impact Assessment
11.Material Flow Accounting
Material Flow Accounting (MFA) refers to accounting in physical units (usually in tons); the life cycle of materials in a given location (i.e., substances, raw materials, products, wastes).
Examples of flow accountings are:
Eco-toxic substances that may cause environmental problems
Nutrients such as nitrogen and phosphates due to their critical influence over eutrophication
Aluminium, the economic use, recycling and reuse of which are to be improved
Material Flow Accounting (MFA) refers to accounting in physical units (usually in tons); the life cycle of materials in a given location (i.e., substances, raw materials, products, wastes).
Examples of flow accountings are:
Eco-toxic substances that may cause environmental problems
Nutrients such as nitrogen and phosphates due to their critical influence over eutrophication
Aluminium, the economic use, recycling and reuse of which are to be improved
12.Function-based approach (FBA)
“Human needs should be met by products and services that are aimed at specific ‘functions’ such as food, shelter and mobility, and that are provided through optimized consumption and production systems that do not exceed the capacity of the ecosystem.”
Life Cycle Initiative Brochure,
UNEP / SETAC, ‘International
“Human needs should be met by products and services that are aimed at specific ‘functions’ such as food, shelter and mobility, and that are provided through optimized consumption and production systems that do not exceed the capacity of the ecosystem.”
Life Cycle Initiative Brochure,
UNEP / SETAC, ‘International
13.Function Based Approach II: Example
14.Manufacturing Software
Tecnomatix is a comprehensive portfolio of digital manufacturing solutions that link all manufacturing disciplines together with product engineering – from process layout and design, process simulation and validation, to manufacturing execution. Built upon the open PLM foundation called the Teamcenter manufacturing platform, Tecnomatix provides a versatile set of manufacturing solutions.
Tecnomatix is a comprehensive portfolio of digital manufacturing solutions that link all manufacturing disciplines together with product engineering – from process layout and design, process simulation and validation, to manufacturing execution. Built upon the open PLM foundation called the Teamcenter manufacturing platform, Tecnomatix provides a versatile set of manufacturing solutions.
15.NX CAM and CAM Express allow NC programmers to maximize the value of their investments in the latest, most efficient and most capable machine tools. NX CAM provides the full range of functions to address high speed surface machining, multi-function mill-turning, and 5-axis machining. CAM Express provides powerful NC programming with low total cost of ownership
16.Evolution of the Design/Build Process
17.What Does Manufacturing Do by tool?
Manufacturing Planning
Define High-Level Manufacturing Processes
Process Planning (Assembly & Installation)
Define Work Instructions & Work Flow
Detailed Process Design & Analysis
Detailed Resource Modeling & Simulation
Process Definition and Validation
3-D Factory Layout
Equipment, Tool & Fixture Simulation
Ergonomic Simulation
Validation & Virtual Commissioning
Control Logic Validation
Kinematic (Robotic) Validation
Quality Assurance/Process Improvement Validation
Sensor/Metrology Placement Validation
Virtual Commissioning/Validation of Automation Systems
Knowing that the Production System Works Prior to Launch: Priceless.
Manufacturing Planning
Define High-Level Manufacturing Processes
Process Planning (Assembly & Installation)
Define Work Instructions & Work Flow
Detailed Process Design & Analysis
Detailed Resource Modeling & Simulation
Process Definition and Validation
3-D Factory Layout
Equipment, Tool & Fixture Simulation
Ergonomic Simulation
Validation & Virtual Commissioning
Control Logic Validation
Kinematic (Robotic) Validation
Quality Assurance/Process Improvement Validation
Sensor/Metrology Placement Validation
Virtual Commissioning/Validation of Automation Systems
Knowing that the Production System Works Prior to Launch: Priceless.
18.Digital Manufacturing Redefines Concurrent Engineering
Product Authoring (CAD) tools are employed to define “What" is to be built.
Manufacturing Process Design tools are used to define “How" it is to be built.
Integration of Product & Process Design directly supports the concept of Concurrent Engineering
Product Authoring (CAD) tools are employed to define “What" is to be built.
Manufacturing Process Design tools are used to define “How" it is to be built.
Integration of Product & Process Design directly supports the concept of Concurrent Engineering
19.Managing the Manufacturing Process
Integration of Product Design with Mfg Processes allows Production Management & Execution Applications to be Integrated with the PLM Solution Set
Manufacturing Process Design coupled with Digital Mfg Simulation Integrates the Definitions of the Product, Processes, Factory, and Resources into a Comprehensive and Consistent Manufacturing Solution
Manufacturing Process Mgmt (MPM), as a Component of the PLM Solution Set Generates traditional Operations Management Functions such as Process Planning, Work Instructions, and Operations & Quality Assurance Records Scheduling, Workflow, Resource Mgmt, WIP, and Visibility
Integration of Product Design with Mfg Processes allows Production Management & Execution Applications to be Integrated with the PLM Solution Set
Manufacturing Process Design coupled with Digital Mfg Simulation Integrates the Definitions of the Product, Processes, Factory, and Resources into a Comprehensive and Consistent Manufacturing Solution
Manufacturing Process Mgmt (MPM), as a Component of the PLM Solution Set Generates traditional Operations Management Functions such as Process Planning, Work Instructions, and Operations & Quality Assurance Records Scheduling, Workflow, Resource Mgmt, WIP, and Visibility
20.Production Mgmt Systems
21.Simulation to Control: Making the Final Step from Virtual to Real
22.Interoperable Virtual to Real-World Environment for Manufacturing and Control Engineering
23.Effective & Efficient Use of Digital Mfg (DM) Tools: Guidelines for Users
24.Integrate Use of DM Tools into the Manufacturing Design Process
Set and Implement guidelines for application of DM technology
Provide DM training for Mfg Engineering Discipline & Resources
Emphasize Re-use
Re-use dependent on a strategy common process design
Common components is a key enabler
Establish a library of virtual production devices & equipment
A modular approach is key for efficiently building virtual models
Start with basic virtual devices building blocks
Build virtual production systems by combining virtual devices
Integrate DM Tools into the Information & Control Architecture
Virtual models can be developed & maintained by multiple engineering disciplines (Manufacturing, Tooling, Controls)
Use latest Production Process data for Virtual Simulations
Set and Implement guidelines for application of DM technology
Provide DM training for Mfg Engineering Discipline & Resources
Emphasize Re-use
Re-use dependent on a strategy common process design
Common components is a key enabler
Establish a library of virtual production devices & equipment
A modular approach is key for efficiently building virtual models
Start with basic virtual devices building blocks
Build virtual production systems by combining virtual devices
Integrate DM Tools into the Information & Control Architecture
Virtual models can be developed & maintained by multiple engineering disciplines (Manufacturing, Tooling, Controls)
Use latest Production Process data for Virtual Simulations
25.Key Benefits of Analytical Tool in Manufacturing
26.Integration of Product Design and Manufacturing Processes
Reduce Cost and Development Time for Process Design
Shorten Time-to-Launch for New Product Introduction with Faster Ramp-up for Production Systems
Provide Manufacturability by Simulating Manufacturing Operations before the Start of Production
Increase Quality by Validating Production Process Design
Reduce and/or eliminate Prototypes and Physical Mockups with Virtual Simulations
Improve Collaboration with Suppliers by Providing Early Access to Design, Production Process, and Resource information
Improve Concurrent Design Methods by Linking Product Design to Manufacturing & Controls Engineering
Validate Manufacturing Processes, Production Systems, and operational resources through Virtual Commissioning prior to physical implementation
Reduce Cost and Development Time for Process Design
Shorten Time-to-Launch for New Product Introduction with Faster Ramp-up for Production Systems
Provide Manufacturability by Simulating Manufacturing Operations before the Start of Production
Increase Quality by Validating Production Process Design
Reduce and/or eliminate Prototypes and Physical Mockups with Virtual Simulations
Improve Collaboration with Suppliers by Providing Early Access to Design, Production Process, and Resource information
Improve Concurrent Design Methods by Linking Product Design to Manufacturing & Controls Engineering
Validate Manufacturing Processes, Production Systems, and operational resources through Virtual Commissioning prior to physical implementation
27.References
Boucher Michelle ,Analyst Product Innovation & Engineering Research, Founded in 1988, Aberdeen Group
2. Brown Jim, VP Product Innovation & Engineering
Boucher Michelle ,Analyst Product Innovation & Engineering Research, Founded in 1988, Aberdeen Group
2. Brown Jim, VP Product Innovation & Engineering
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