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Tuesday, 2 July 2013

PPT ON ROUTINE CHECKS BOILER


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Routine Checks Boiler  Presentation Transcript
1.Routine Checks Boiler
2.Main Boiler
BOILER TUBE LEAKAGE (INTERNAL OR EXTERNAL)
BOILER SUPPORTS
BOILER EXPANSIONS
SAFTY VALVE PASSING
WATER WALL SOOT BLOWERS & LRSB ‘S
ECONOMISER HOPPERS     
3.Boiler Auxiliaries
AIR PRE HEATERS
DRIVES
ANY ABNORMAL SOUND
OIL LEVEL
AIR MOTOR STAUS
SOOT BLOWERS
GUIDE & SUPPORT BEARINGS
 OIL SUMP LEVEL
OIL COOLING SYSTEM
HOT AIR LEAKAGE
OIL FLOW & PRESSURE
INFRA. RED DETECTION SYSTEM

4.LUBE OIL SYSTEM
OIL LEVEL
OIL PRESSURE, ADJUST IF REQD.
FILTER CHOKING & OIL COOLERS
ANY ABNORMALITY IN RUNNING PUMPS
HYDRAULIC COUPLING
WORKING OIL LEVEL
W.O. PRESSURE
FILTER CHOKING & OIL COOLER STATUS
BEARING / OIL COOLER TEMP.
ANY ABNORMAL SOUND
5.FORCED DRAUGHT FAN
LUBE OIL SYSTEM
OIL PRESSURE & FLOW
OIL COOLERS & FILTERS
CONTROL OIL PRESSURE (Blade Pitch Control)
ANY ABNORMALITY
6.PRIMARY AIR FAN
LUBE OIL SYSTEM
OIL LEVEL & PRESSURE
FILTER CHOKING & OIL COOLERS
ANY ABNORMALITY IN RUNNING OIL  PUMPS
HYDRAULIC COUPLING
WORKING OIL LEVEL
W.O. PRESSURE
FILTER CHOKING & OIL COOLER STATUS
BEARING / OIL COOLER TEMP.
ANY ABNORMAL SOUND IN FAN/MOTOR
7.MILLING SYSTEM
LUBE OIL SYSTEM – PUMP ,FILTERS, OIL LEVEL
OIL COOLING SYSTEM
MILL ROLLER SYSTEM
MILL REJECTION STATUS
ANY INTERNAL ABNORMAL SOUND
ANY P.F. LEAKAGE
MILL FIRE FIGHTING SYSTEM
8.GRAVIMETRIC FEEDER
COAL FEEDING THRU’ VIEW GLASS
CLEAN OUT CONVEYOR
INTERNAL LIGHT
ANY ABNORMAL SOUND
SCANNER AIR FAN
SUCTION & DISCHARGE DAMPERS
PHYSICAL ABNORMALITY
EMERGENCY DAMPER STATUS
SEAL AIR FAN
SUCTION & DISCHARGE DAMPERS
ABNORMAL SOUND
DISCHARGE HDR. PRESSURE.
9.BOILER CHEMICAL DOZING
PREPARATION & STORAGE CHEMICAL TANK LEVELS
PUMPS
ANY CHEMICAL LEAKAGE
LINE FLUSHING
BOILER BLOW DOWN
BLOW DOWN TANKS
BLOW DOWN LINES (CBD , IBD, EBD )
10.Boiler Auxiliaries
ELECTROSTATIC PRECIPITATOR
FIELD CHARGING
FIELD CURRENT, VOLTAGE & SPARK RATE
COLLECTOR & EMMITTER RAPPING MECH.(INT. & CONT. MODE)
RECTIFORMER HEALTHINESS
HOPPER EMPTYING STATUS
DE ASHING STATUS
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